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What Is the Best Material for Custom Shirt Printing?

If you’re planning to produce a personalized T-shirt, you’ve probably spent a lot of time considering the design. The design is crucial, but the material you plan to print on is equally so.

Some materials are better for screen printing and dye sublimation, while others are better for screen printing and DTG printing.

Additionally, you’ll want a comfortable T-shirt, fits well, and can withstand wear and tear.


There are several materials from which to create a bespoke T-shirt. Cotton, however, is still the most popular fabric selection out of all the possibilities available.

Cotton is a fantastic fabric to work with since it is a durable material yet pleasant to the touch. Cotton is also one of the more cost-effective materials.

The only major drawback to this flexible fabric is how readily it wrinkles. During the custom printing process, cloth wrinkles may be impossible to avoid.

There are several subcategories within the cotton category to select from. Each one has its distinct features.

Combed Cotton

Combed cotton is preferred above other varieties of cotton because it is softer. The softness originates from the treatment of the fibers before they are spun into yarn during the manufacturing process.

The cost of combed cotton is a disadvantage. Cotton of this kind is more costly than cotton of other sorts.

Organic Cotton

Organic cotton is a kind of cotton that costs more than regular cotton. In the cultivation of organic cotton, fewer pesticides and fertilizers are utilized.

Because it allows the land to keep its fertility and avoids unneeded pollutants, this form of production is healthier for the environment than other cotton production methods.

Supima Cotton

Supima cotton is regarded as one of the best kinds of cotton available.

This fabric is extremely durable and resists fading, stretching, and pilling. It becomes softer the more you wash it.

While cotton is an excellent choice for screen printing custom T-shirts, there are many different materials to choose from based on the type of T-shirt you want to produce and the printing process you want to use.


Polyester is a synthetic material that is commonly used in the production of T-shirts. Polyester is the material you’ll need to create a dye sublimation custom print.

Polyester offers several advantages. It’s simple to care for, dries quickly, and doesn’t require ironing.

This cloth is durable and maintains its form over time. As a result, polyester is an excellent material for sportswear.


The fabric linen is light and airy. The textured fabric has a rougher feel than cotton.

It comes from the flax plant and is wonderful for wicking sweat and moisture away from your skin.

The one major disadvantage of linen is how quickly it wrinkles. When it comes to T-shirts, linen isn’t as popular as cotton or some other options.

Jackets and lightweight outer layers made of linen are becoming more popular.


Rayon has the same feel as silk but is far less expensive. This is a synthetic material created from a combination of plants and cotton.

Because it is extremely absorbent, it is frequently used for dying. Because rayon is a fragile fabric that might stretch out after repeated washings, you should dry clean your rayon clothing.

This cloth is also prone to creases and does not last as long as other fabrics.


Modal is a kind of rayon that is more advanced than regular rayon.

Modal is softer and less likely to shrink or fade than other rayon mixes. Because it dries fast, this material is ideal for summer T-shirts.


Many T-shirts will be made from a combination of different fabrics. Cotton and polyester are the most popular blends.

The cotton-based T-shirt will be breathable and lightweight, while the polyester-based T-shirt will be robust and wrinkle-free.

Because it is both sturdy and soft, a poly-cotton mix may be the finest option for making a custom printed T-shirt.


Cotton, polyester, and rayon are commonly used in tri-blends. For an extremely soft and comfortable feel, tri-blends combine the softness of cotton with the durability of polyester and the breathability of rayon.

Consider what the T-shirt will be used for when selecting a fabric for your custom printed T-shirt.

Is it going to be a one-time thing? Is it going to be a present? Another thing to think about is who will wear it.

There is no correct answer to the question of which cloth is the greatest in the world. It all comes down to personal choice and unique printing requirements.